FlexiSight Dimensional Inspection

Enhance Precision Manufacturing with Flexisight 3D Dimensional Inspection

100% visual inspection and dimensional quality information

FLEXISIGHT: MEET YOUR PRECISION MANUFACTURING GOALS

FlexiSight is an automated 3D measurement system for 100% visual inspection and dimensional quality inspection of manufactured components. FlexiSight utilizes stationary or robot-mounted sensors for in-line or off-line operation, helping manufacturers achieve superior product quality and meet industry standards.

 

FlexiSight can be available in 3 different configurations:

 

  • Robot-mounted 3D cameras
  • Stationary cameras
  • Hybrid configuration

Bluewrist Robot Mounted 3D Camera
Bluewrist Stationary Cameras

The FlexiSight 3D camera accurately compares produced parts to CAD using GD&T standards,ensuring precise measurements and minimizing production errors.

  • Prevents defects, reduces process variation, and improves quality.
  • Monitors and notifies of production process trends.
  • Reduces downtime and increases throughput.
  • Rapidly deploys root cause analysis verified by accurate data.
  • Reduces manufacturing costs using real-time data.
  • 100% automated inline inspection ensures no faulty parts are missed.
  • Industry 4.0 ready with MQTT for real-time quality.
  • Integrates with line PLCs and robots for alarming and decision-making via comXtream.
  • Provides dimensional measurement and diverse defect detection– not just presence checks.
  • Offers traceability and Statistical Process Control (SPC) for assembly quality analysis.
  • Measures 3D and 2D features: holes, slots, surfaces, edges, studs, clips, gap and flush
  • Reporting interface with dimensional results, historical charts, and process performance via SPCWorks, our data management and reporting software
  • Centralized database (on-prem or cloud) allows remote access and data sharing between systems.
  • Plant-wide production data access for built quality monitoring and report generation.

Real-Time Data Reporting with SPCWorks

SPCWorks visualizes real-time data reports and charts, providing up-to-date process capability and results statistics. It tracks production line performance, enabling data-driven decisions and identifying improvement areas through visually appealing graphs for increased manufacturing efficiency.

Bluewrist SPCWorks RealTime Reporting
Bluewrist Real time data SPCWorks
Bluewrist enhancing manufacturing efficiency data with SPCWorks
Bluewrist Tracking Production line performance with SPCWorks

Automated Correlation and Verification

FlexiSight features a data correlation solution. The bwCorrelator tool automatically imports and compares measurements from a production sample using FlexiSight, the Coordinate Measuring Machine (CMM), or other inspection devices. It charts results and calculates offsets based on user-defined thresholds, enhancing system accuracy and reliability.

Bluewrist SPCWorks Data Correlator
Bluewrist calibration artifact

Volumetric and Temperature Calibration for Precision Manufacturing

FlexiSight integrates KinOptim, a volumetric and temperature calibration module, to sustain robot-equipped system accuracy. KinOptim identifies and continuously corrects not only geometric but also environmental inaccuracies, like temperature change, ensuring consistent performance.

Questions?