Inline Automotive Door Panel Inspection
3D vision automated door panel feature inspection
Reduce & Eliminate Downstream Defects with Bluewrist
Our turn-key solution provides 100% 3D inspection of automotive B-side door panels before OEM delivery. Using a 3D camera and robot, the system scans door panels to verify the correct installation of clips, screws, fasteners, foam, and welds. This ensures quality final door assembly and prevents defective part delivery.
Fully Integrated Solution
Our Door Panel Inspection Solution is fully integrated and deployable alongside your existing assembly line:
- Reduces Trouble Report issued by OEM due to quality issue
- Supports automated 100% features inline inspection, not missing bad parts
- Provides dimensional measurement and a variety of defect detection, not just presence check
- Offers traceability and Statistical Process Control (SPC) for assembly quality analysis
Powerful Inspection Capabilities
The Bluewrist Door Inspection Solution can quickly and reliably analyze the following features to ensure defect-free delivery to your customer:
3D Point Cloud Processing and Analysis of Scanned Feature – Checking Clip Height Insertion
Door Panel Inspection with 3D Vision
Door panel inspection with 3d vision
Bluewrist’s Door Panel Inspection Solution uses a high-resolution laser profile scanner and NIST-Certified
ScanXtream software to detect variances and out-of-tolerance installations, even on challenging, low-contrast features like white plastic welds.
Plastic Weld Point Cloud
Plastic Weld Photo
ScanXtream point cloud software visually indicates weld defects based on user-configured datum and welding standard parameters. Inspection data and images can be saved for reporting, record-keeping, and review for quality assurance.
Real-time Insight Into Your Manufacturing Process
By checking every feature throughout the manufacturing process, trends and custom alarms will inform you of potential problems before it leads to defects:
- In this SPC chart on the right, the screw insertion height is trending upwards into the custom limit that triggers a warning
- Operators are alerted and can correct potential issues that may lead to a defect such as worn screw bits, lack of hydraulic pressure, etc.
Technical Specifications:
- Cycle Time – 0.3 sec/feature (average)
- Feature Types – clips, screws, fasteners, foam and plastic weld
- Resolution – 0.1 mm
Predictive Defect Analysis and Notification