ZERO DEFECT WELD
With 3D Vision Automated Inspection System
Reduce & Eliminate Weld Defects with Bluewrist
Trusted Automated Inspection Solution for Safety Critical Welds
Bluewrist 3D laser automated welding inspection solution is in use for the quality assurance of welds on high performance electric vehicle battery trays, truck frames and body-in-white roof brazing joints.
Our non-contact and non-destructive (NDT) automated welding inspection solution improves quality control process by eliminating manual weld inspection that are prone to inspector error and subjectivity. Achieve 100% accuracy and consistency in your fabrication process by comparing weld characteristics against a predetermined quality standards intended for use in each unique industry or application.
Still performing manual welding inspection?
Missed weld defects can lead to catastrophic failures and expensive recalls.
Products complex to simple often relies on weld to provide structural integrity. Ensuring good weld quality is critical for product safety and longevity and missed defects caused by weld inspector can have wide ranging consequences from life-changing injuries to steep legal repercussions. Eliminate these risks from your welding and manufacturing operations with 3D vision automated inspection.
Weld Burn Through
Weld Spatter & Debris
Weld Porosity
Weld Crack
Weld Undercut
Off Location Weld
automated 3D weld Inspection powered by NIST certified algorithm and Deep learning
Bluewrist automated weld inspection system features industry leading vision cycle time with high inspection speed of up to 320 mm/second and a resolution of 0.1 mm.
Real-time weld dimensional data generated by the high resolution 3D vision sensor is analyzed for defects by our software that features NIST certified algorithm and deep learning. Our unique combination offers unmatched performance and repeatability for the most critical automated weld inspection tasks.
High Inspection Accuracy
Up to 0.1 mm
320 mm/second high speed inspection
Real-time BackgroundVision Processing
Take the Guesswork out of Rework with Defect Visualization
When weld defect is detected, the part is automatically rejected from the production line for rework and analysis without operator intervention. The actual location of the defect is indicated on the part CAD model to aid in accurate and efficient rework.
Total Inspection and Full Traceability
All weld inspection data and images can be saved for future reporting, record keeping and review purposes as part of a comprehensive quality assurance program.For traceability, information such as a unique number for each weld, part serial number and cycle time information are all recorded in the database.
Field Proven Welding Inspection Solution in Use at Top OEMs
Bluewrist 3D weld inspection solution can help you achieve 100% inline inspection of all critical weld features to prevent downstream defects. Our solution is field proven and is currently in use at major OEMs performing inline inspection of roof seam welding and electric vehicle battery tray weld inspections. In addition, OEMs use our solution to check weld quality in the following areas:
- Vehicle seat frame weld
- Suspension cradle weld
- Plastic weld quality in interior trims
- Vehicle trailer hitch weld
- Weld on vehicle body
- Transmission parts weld
Download the case studies on the left to learn more about our customer success stories in weld inspection.
Predictive Analysis to Prevent Defects at the Source
By deploying the automated welding inspection solution for your manufacturing line, you will gain real-time insights into your welding process through our SPCWorks software. Predictive analytic, real-time trends and custom alarms will inform you of potential problems and enable you to avoid costly defects.
