ZERO DEFECT WELD

With 3D Vision Automated Inspection System

3D vision

Reduce & Eliminate Weld Defects with Bluewrist

Trusted Automated Inspection for Safety Critical Welds

Bluewrist’s 3D laser automated welding inspection solution is used for quality assurance of welds on high-performance electric vehicle battery trays, truck frames, and body-in-white roof brazing joints.

Our non-contact and non-destructive (NDT) automated welding inspection solution enhances quality control by eliminating manual weld inspection and subjectivity errors. Achieve 100% accuracy and consistency by comparing weld characteristics against predetermined industry quality standards.

Still performing manual welding inspection?

Missed weld defects can lead to catastrophic failures and expensive recalls.

Products often rely on welds for structural integrity. Ensuring weld quality is critical for safety and longevity; missed defects can lead to injuries or legal issues. Eliminate these risks with 3D vision automated inspection.

Weld Burn Through

Weld Burn Through Defect Detection

Weld Spatter & Debris

Weld Spatter Inspection

Weld Porosity

Weld Porosity

Weld Crack

Weld Crack Inspection

Weld Undercut

Weld Undercut Inspection

Off Location Weld

Skipped Missing Weld Inspection

Automated 3D Weld Inspection powered by NIST-certified Algorithm and Deep Learning

Bluewrist’s automated weld inspection system offers industry-leading vision cycle time, inspecting at up to 320 mm/second with 0.1 mm resolution.

 

Our software analyzes real-time 3D weld data from our sensors for defects using a NIST-certified algorithm and deep learning. This unique combination ensures unmatched performance and repeatability for critical automated weld inspection.

High Inspection Accuracy
Up to 0.1 mm

metrology-grade-accuracy

320 mm/second high speed inspection

Fast Weld Inspection Speed

Real-time Background

Vision Processing

Fast Inspection Cycle Time
Weld Rework Station

Take the Guesswork out of Rework

with Defect Visualization

When a weld defect is detected, the part is automatically rejected from the production line for rework and analysis without operator intervention. The actual location of the defect is indicated on the CAD model of the part to aid in accurate and efficient rework.

Total Inspection and Full Traceability

Weld inspection data and images are saved for future reporting, record-keeping, and review within a quality assurance program.

Traceability information like unique weld numbers, part serial numbers, and cycle times are recorded in the database.

bluewrist case study ev battery tray inspection
EV Battery Tray Inspection
bluewrist case study vehicle roof weld inspection
Roof Weld Defect Inspection

Field-Proven Welding Inspection Solution: Used by Top OEMs

Bluewrist’s 3D weld inspection solution ensures 100% inline inspection of critical weld features, preventing downstream defects. Proven in the field, it’s used by major OEMs for weld quality checks. In addition, OEMs use our solution to check weld quality in the following areas:

  • General weld quality check
  • Roof seam welding
  • EV battery tray weld inspections
  • Vehicle seat frame weld
  • Suspension cradle weld
  • Plastic weld quality in interior trims
  • Vehicle trailer hitch weld
  • Weld on vehicle body
  • Transmission parts weld

Download the case studies on the left to learn more about our customer success stories in weld inspection.

Predictive Analysis to Prevent Defects at the Source

Deploying our automated welding inspection solution with our SPCWorks software. provides real-time insights, predictive analytics, trends, and custom alarms to prevent costly defects and inform you of any problems.

Bluewrist Automated Weld Inspection Line

Manual vs Automated Weld Inspection – The Choice is Clear!

Don’t leave welding inspection to chance.

Modern manufacturing weld processes, involving hundreds of features or centimeters of continuous weld, demand rigorous quality control. Manual visual inspection with gauges is inadequate, risking a downstream of defective products, catastrophic failures, or costly recalls.

 

Learn why it is important to upgrade your existing manual weld inspection to a fully automated inline solution from Bluewrist!

 

Contact Us Today